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FURNITURE AND CARPENTRY

This is a collection of Nick's various furniture and carpentry related projects.  Techniques used include lathing, scaling patterns, fine furniture construction, use of routers, biscuit joinery, and dowel joinery.

Please click on the pictures for a larger view.

Red Oak Raised Panel Desk

Dungeon Master Magic Appearing Table

POTUS- Steppenwolf Theatre Company (2023)

This "L" shaped desk is constructed out of solid red oak, except for the desktop itself.  First, I drew out the desk full scale to create a cutlist for each side of the desk to make sure I was accommodating for the panels to float correctly. Using a raised panel router bit set, I built the carcass of the desk then glued up panels and cut them to fit into the slots on each side. All of the corners where the different faces meet are mitered at a 45-degree angle to mark sharp edges.  All of the trim is made from scratch with a router table, then cut to size and applied.  The desktop is two pieces of 3/4" red oak veneered plywood mitered to meet in the middle.  there is a strip of additional 3/4" plywood around the perimeter of the desktop to create the appearance that the top is 1.5" thick.  I then finished the edge with red oak veneer to hide the plywood edges.  The drawers did not need to function, so the drawer faces are applied to the cabinet.  The finish of the desk was done by Jay Tollefsen.

She Kills Monsters- Ohio University (2020)

For the Dungeon Master's entrance, the director wanted him to have a table that seemed to appear out of thin air.  I studied pop-up tables used by magicians, then engineered how to make the tabletop be a storage box instead.  the table has 6 hinges that were modified to be spring loaded with mousetrap springs.  It was painted by artisan Nick Bartleson. Please see the Moving Props Videos page to see this project in action.

"AARON BURR" DESK

TROCADERO BAR TABLES

Furniture Construction Class Project- Ohio University (2019)

This desk is a metamorphic piece of furniture that changes from being a table to becoming a chair and writing desk.  The majority of the desk is constructed from various types of plywood with oak veneer covering it.  To create the body, I drew out an oval to the necessary size and used it as a template to cut arcs of plywood matching the desired shape.  I then cut upright pieces of plywood that were sandwiched between two of the arcs of plywood. This create a rib cage that I was able to glue and screw into the legs.  Once the frame was skinned with bendy-ply, I used red oak veneer to cover the plywood.  I then cut more strips of bendy-ply and veneer to create the trim.  Bendy-ply and veneer was also added on the inside of the chair portion to build up the back rest.  The tabletop is solid red oak that was biscuited together, cut into an oval, and then cut in half and hinged.  To upholster the seat, I created a pattern for the base of the seat, then cut it out of plywood and used upholstery foam and batting to create the cushion.  the back rest cushion is just batting with fabric stretched over it.  It's held in with staples, and a chain of faux upholstery tacks was used as an aesthetic accent.  The desk is finished with stain and glossy polyurethane.

Showboat- The Glimmerglass Festival (2019)

A total of four tables were built for this project, with 8 legs per table, based off a scale model from the scenic designer.  The legs were purchased, then using a router jig, I mortise and tennoned together the straight sides of the apron on all of the tables.  For the rounded corners of the aprons, I cut pieces of plywood to match the desired curve and put upright pieces of plywood between the top and bottom curved pieces to create dimensional corners.  These were then screwed and glued to the sections of legs.  To finish the corners, they were capped with bendy-ply and oak veneer to appear that they were solid wood.  On top of that, I added trim made from bendy-ply to match the model.  Cross bracing was added to the insides of the tables for extra durability for dance sequences.  The table tops are pine frames with plywood inserted into the openings.

FOLDING CAMPAIGN CHAIR

CHEST OF DRAWERS

Furniture Construction Class Project- Ohio University (2020)

To build this folding campaign chair, I worked off of research images and a few measurements from an existing campaign chair.  The "S" shaped legs are mortise and tennoned into the arm rests and feet of the chairs.  However, rather than making a mortise for each leg, I opened up the whole area as one large mortise, then cut spacer blocks to insert between each leg to reconstruct the mortises.  The backrest is a combination of pieces carved by Dremel and routed sections.  The lion heads are poplar that I carved using a Dremel and various bits.  They are dowelled onto the arm rests.  The chair folds up if you remove the back rest.

CASKET

Furniture Construction Class Project- Ohio University (2020)

This chest of drawers is constructed out of poplar and plywood by scaling up patterns based on a research image.  Construction techniques included doweling and brad nails.  The inlay is faux wooden contact paper to create visual interest and the marble in contact paper as well.  I altered the aesthetic from the design slightly but kept the spirit of the piece in its construction.

SPANISH RENAISSANCE 3/4 SCALE TABLE

Blue- The Glimmerglass Festival (2019)

To build the box as lightweight and durable as possible, I built an open frame out of 5/4" pine that was wide crown stapled together, which I then mitered to create nice looking corners for the casket.  To fill in the areas that were left open in the middle of the frame, I routed a rabbet so luan could be laid in. The seams were placed carefully so that the trim would hide them, creating the illusion that the casket sides are solid sheets of wood.  The lid of the casket was assembled by layering pieces of molding on top of each other in a way that created a solid looking lid.  Another artisan and I worked together to accomplish the compound cuts where each side of  the lid met another side.  The casket was finished with a white paint treatment and handles.  The fabric skirt was constructed by another artisan, as well as the flower arrangement.

Furniture Construction Class- Ohio University (2019)

This table is a 3/4 scale replica of a Spanish Renaissance table.  It's constructed entirely out of red oak, which I planed from a lumber mill.  From my research, I created a pattern for the legs, then I glued up leg blanks and turned the legs to match.  The apron and stringers are dowelled into the legs.  The table top is biscuit joined lumber to create a wider table top.  The drawer pull is a combination of a found drawer pull and shaping some parts from mild steel using an angle grinder and files.  The whole table was stained and then aged some to feel more realistic and used.  It was presented to a class covering the history of interior design and furniture.

EAST LAKE TABLE

WEATHER MACHINE

Furniture Construction Class Project- Ohio University (2018)

This table was built as a class project based off of the research image. I scaled the research image to a larger size to create my patterns. It is constructed out of poplar.  The center post and small dowels were turned on a lathe.  The half round detail on the skirt is inlaid dowel rod that I sliced in half to fit into grooves for added detail.

The Skin of Our Teeth- Ohio University (2018)

  For this project, I worked from the scenic designer's drafting to create the machine full scale.  The top arch is layered sheets of plywood to create the dimension and detail.  The columns are layered foam with a plywood structure for box steel to pass through.  The scene shop CNC'd the letters, needle, and welded the box steel to plates.  I constructed all of the other aspects and assembled the unit.  It stood roughly 8'wide by 6' tall.   

SIDEBOARD

TABLES AND BENCHES

Government Inspector- Ohio University (2018)

 Based off of the research image provided, I scaled up the measurements to create patterns for the various pieces to start this project.  The ends are biscuited to the legs, then the carcass is assembled with dowel pegs.  The lid is plywood with a poplar perimeter biscuited on to allow for a nicely routed edge.  The paint department applied the paint treatment.

Cyrano De Bergerac- Texas Shakespeare Festival (2017)

Two tables and four matching benches were built for Texas Shakespeare Festival's 2017 production of Cyrano De Bergerac.  They are plywood construction with a faux lip on the tabletops to appear thicker than plywood.  This choice was made to keep the tables more lightweight for the actors to carry them.  The paint treatments were done by another artisan in the shop.

KING AND QUEEN THRONES

FIREPLACE MANTLE

Richard III- Texas Shakespeare Festival (2017)

 These thrones are constructed from plywood and pine.  Faux rivets were applied to give them a rough look.  The paint treatment was completed by another artisan.

Blithe Spirit- Texas Shakespeare Festival (2016)

This fireplace was built from plywood and was meant to be removed for changeovers when the set was struck for the next show.

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